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DFSS Black Belt
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Customized per industry and strategy, focuses on robust product design and process optimization using DFSS.

DFSS Black Belt
Program Highlights
Accreditation & Credibility
Accredited Training Provider of Exemplar Global (formerly RABQSA) and a member of the ASQ family. Exemplar Global provides global recognition for our Lean Six Sigma programs.
Accredited by Exemplar Global (A part of ASQ)

Duration & Format
40 hours
Key Learning Outcomes
- Understand and apply DFSS principles in product design.
Improve product quality through structured innovation.
Identify risks in design and mitigate them.
Apply advanced statistical tools to product design challenges.
Who It’s For / Entry Requirements
- Product managers, project managers, business analysts, entrepreneurs, marketers, designers, consultants, anyone interested in innovation and creative problem-solving.
Professionals with 3-5 years of experience (preferably in Lean Six Sigma or design fields)
- Six Sigma Green Belt.
Knowledge of process improvement tools.
Differentiators
Differentiators / Unique Value Proposition
- Accreditation by Exemplar Global
- Backed by Exemplar Global (part of ASQ), giving your DFSS Black Belt certification global recognition and credibility.
- Signals an industry-approved level of expertise in robust product design and process optimization.
- Industry-Focused Customization
- Tailors DFSS methodologies to specific industries and strategic objectives, ensuring direct applicability to real-world design and innovation challenges.
- Equips participants to solve complex design problems unique to their sectors.
- Advanced Statistical & Design Techniques
- Emphasizes advanced statistical tools (e.g., DOE, reliability analysis) for risk mitigation in product design.
- Integrates process optimization strategies, boosting product quality, efficiency, and customer satisfaction.
- Hands-On, Project-Centric Learning
- Features case studies, team-based problem-solving, and real-world industry applications for immediate skill application.
- Encourages participants to blend theory with practice, driving more effective, sustainable solutions.
- Accelerated ROI & Competitiveness
- Equips you to reduce development costs and cut design risks, accelerating time to market.
- Drives competitive advantage through structured innovation and higher customer satisfaction.
- Pathway to Mastery & Leadership
- Builds on Lean Six Sigma Green Belt knowledge, paving the way to Business Excellence MBB.
- Positions you as a go-to leader in new product/process design and strategic improvement initiatives.
Training Package Inclusions
Training Package Inclusions
- 40 Hours of Instructor-Led Training
- Structured modules covering DFSS principles, advanced statistics, risk mitigation, and optimization.
- Interactive delivery (online or in-person) with real-time Q&A and guided exercises.
- Practice Projects & Case Studies
- Hands-on experiences solving industry-specific design and process challenges.
- Team-based activities for collaborative learning, reinforcing DFSS concepts in practical contexts.
- Mentoring & Post-Training Support
- 1:1 or group mentoring sessions with DFSS experts for project guidance.
- Technical assistance to ensure proper application of DFSS tools in ongoing or future projects.
- Access to Industry Experts & Forums
- Invitations to webinars, forums, and Q&A sessions with seasoned DFSS practitioners.
- Opportunities to network with peers and experts, fostering a continuous learning community.
- Certification Assessment & Feedback
- Formal evaluation (exam/assessments) ensuring you’ve mastered DFSS techniques and best practices.
- Personalized feedback to highlight strengths and areas for further development.
- DFSS Black Belt Credential
- Awarded upon successful completion of all course requirements (projects, assessments, exercises).
- Affirms your capability to lead DFSS initiatives, improving product quality, reducing costs, and enhancing customer value.
Key Benefits / Learning Outcomes
Areas or Topics of Interest
DFSS methodology, statistical analysis, process optimization.
Learning Outcomes
- Understand and apply DFSS principles in product design.
Improve product quality through structured innovation.
Identify risks in design and mitigate them.
Apply advanced statistical tools to product design challenges.
Topics Covered
- DFSS tools and techniques.
Process optimization through DFSS.
Risk mitigation in product design.
Statistical tools for Six Sigma.
DFSS for industry-specific applications.
Who It’s For & Entry Requirements
Target Audience (Professional Roles, Experience Level)
- Product managers, project managers, business analysts, entrepreneurs, marketers, designers, consultants, anyone interested in innovation and creative problem-solving.
Professionals with 3-5 years of experience (preferably in Lean Six Sigma or design fields)
Prerequisites (Required/Recommended Knowledge)
- Six Sigma Green Belt.
Knowledge of process improvement tools.
Recommended Prior Courses (if applicable)
Lean Six Sigma Green Belt.
Methodology & Engagement
Interactive Components (Practice projects, Case studies, Quizzes)
- Case studies.
- Team-based problem-solving.
Project-based learning.
Real-world industry applications.
Support Services (Forums, Technical Support, Post-training guidance)
- Mentoring support.
Post-training technical assistance.
Access to industry experts.
Certification & Career Advancement
Certification Earned
DFSS Black Belt Certification.
Value to Employers (Efficiency, Cost Reduction, Quality Improvement)
- Improved product design and process optimization.
Reduced product development risks and costs.
Competitive advantage through DFSS.
Enhanced product quality and customer satisfaction.
Career Goals (Roles you can aim for post-certification)
Quality management, process improvement leadership, New process design, New Product design
Course Pathways & Bundles
Bundled Programs (Packages or pathways that include this course)
NA
Suggested Sequence
- Lean Six Sigma GB or DFSS Green Belt
Pursue DFSS Black Belt
Move to Business Excellence MBB
Return on Investment & Practicalities
Return on Investment (Salary increase potential, Recognition)
- Improved product development, reduced risk.
Higher customer satisfaction through optimized processes.
Competitive advantage through better product design.
Capacity Limits
No strict capacity limits; however, interactive sessions may be limited to 20 participants to ensure quality engagement.
PDUs
40
Learning Pathways
Find out your ideal curriculum based on your current position and growth path.
Worldwide Certificate
Obtain your Exemplar Global certificate upon completion of your course and join 5,000+ others that have come before you.

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Frequently Asked Questions
What is the duration of DFSS Black Belt Course?
24 Hours of Live Instructor-Led Sessions over 3 weekends
Is there a certification exam for DFSS Black Belt?
Exam for DFSS Black Belt is a two hours exam with 80 multiple choice questions. The passing score is 60% and if you score above 70%, your certificate will carry the Benchmark Seal of Excellence. You will get a participation certificate if your score is below 60%.
What are the benefits of doing this course?
This course helps you realize the following
– Improved product design and process optimization.
– Reduced product development risks and costs.
– Competitive advantage through DFSS.
– Enhanced product quality and customer satisfaction.
What industries can benefit from DFSS Black Belt training?
DFSS Black Belt training benefits a wide range of industries, including manufacturing, healthcare, IT, finance, automotive, aerospace, and retail. Any industry focused on designing innovative, high-quality products or processes that meet customer expectations can leverage DFSS principles to achieve superior outcomes.
What software tools are used in the DFSS Black Belt program?
The program utilizes Minitab for certain techniques, while Excel templates are provided for others.
Does the program include practical applications?
Yes, more than 50% of the tools taught in the DFSS Black Belt program are supported by practical application exercises. These hands-on activities ensure participants gain a deep understanding of the tools and techniques and can confidently apply them in real-world scenarios.
Is Quality Function Deployment (QFD) a part of this course?
Yes. Quality Function Deployment (QFD) is a structured approach to defining customer requirements and translating them into specific engineering or functional requirements.
Who can benefit from this course?
Lean Six Sigma Green Belt, Black Belt and Master Black Belt professionals who want to build expertise in new product, service and process designs.
Is there a DFSS Green Belt course available too?
No. The Lean Six Sigma Green Belt Certification serves as a good starting point for Lean Six Sigma DMAIC Black Belt as well as Lean Six Sigma DFSS Black Belt.
What all is included in the DFSS Black Belt program?
The fee includes access to the following
24 Hours of Instructor-Led Training
Practice Projects & Case Studies
Mentoring & Post-Training Support
Access to Industry Experts & Forums
Certification Assessment & Feedback
DFSS Black Belt Credential
Who are the trainers for the programs offered by Benchmark Six Sigma?
The trainers for the programs offered by us are as follows
Lean Practitioner and Lean Guide (LPLG) is Mr. Vishwadeep Khatri
Business Value Analyst (BVA) is Mr. Vishwadeep Khatri
Business Modelling Expert (BME) is Mr. Vishwadeep Khatri
Analytic Hierarchy Process (AHP) Practitioner is Mr. Vishwadeep Khatri
Creativity and Innovation (TRIZ) Practitioner is Mr. Vishwadeep Khatri
Business Analytics Foundation is Mr. Vishwadeep Khatri
Strategic RPA Practitioner is Mr. Vishwadeep Khatri
Agile Leadership Practitioner is Mr. Vishwadeep Khatri
Data Visualisation Practitioner is Mr. Mayank Gupta
Excellence in Continuous Improvement Leadership is Mr. Vishwadeep Khatri
Lean Six Sigma Yellow Belt / Problem Solving Workshop is Mr. Mayank Gupta
Design Thinking Practitioner is Mr. Vishwadeep Khatri
DFSS (Design for Six Sigma) Black Belt is Mr. Vishwadeep Khatri
Hoshin Kanri Practitioner is Mr. Vishwadeep Khatri
PM (Project Management) Champion is Mr. Vishwadeep Khatri
AI Requirements Specialist is Mr. Vishwadeep Khatri
Black Belt Certification Project is Mr. Mayank Gupta
Can I participate in courses using my mobile phone?
It is possible to participate using mobile phone in some programs. Green Belt and Black Belt will require use of laptop.
Is Benchmark better than competitors like Henry Harvin or KPMG?
Yes, we can confidently say that Benchmark certifications are better than competitors because of the below reasons
We are the pioneers of Lean Six Sigma workshops in India. We started our programs in 2001 and most others started later.
We integrated Lean and Six Sigma in our programs more than a decade ago.
We are the first to integrate Artificial Intelligence and Lean Six Sigma.
You can expect the most engaging training experience ever.
Use of multi-sensory approaches is our forte.
The facilitator has significant training experience in manufacturing as well as services and has conducted hundreds of programs.
Benchmark Six Sigma forum is among the top three Lean Six Sigma forums in the world.
Where can I get the payment link? How can I enrol?
Once you fill out our registration form, you will get access to the payment link to make the payment. Upon completion of payment, you shall get the introduction email, which carries all the details for your course.
Can I speak to someone before registration?
Yes, please suggest your preferred time and mode of contact using our contact form and we shall get in touch with you. Alternatively, you can contact us by WhatsApp or phone call at +91 9811370943
What is your part payment policy? Is EMI option available?
Yes, we do have a part payment policy. EMI options are also available. We will discuss your needs personally and provide you with a suitable option.
What is Lean Six Sigma?
Lean six sigma is business management approach which focuses on reducing defects, eliminating wastes and generating big financial benefits. It aims in improving efficiency and customer satisfaction in any process. It focuses on – Data Driven Decision Making, Problem Solving and Process Improvement. Lean Six Sigma is the integration of Lean and Six Sigma. In our Green Belt program, Lean basics are covered along with detailed coverage of most common Six Sigma tools and techniques.
What are the benefits of LSS?
After learning how to interpret and apply the core concepts of Lean Six Sigma, you’ll be well positioned to solve problems in a variety of industries. Your Lean Six Sigma Green Belt training and certification will help you stand apart from your peers as you will know proven methods to make better decisions, find solutions based on actual data and reduce costs while improving customer experience.
What is the difference between Lean and Six Sigma?
Lean focuses on process streamlining and reducing waste. Six Sigma focuses on reducing defects and variation in any process. Both Lean and Six Sigma have a common goal which is, process improvement. For this reason Lean and Six Sigma have been integrated and now known as Lean Six Sigma.
Does Lean six sigma involve high-level mathematics or stats?
There is no need to fear about statistics as training is done with the help of templates and online calculators. We do not assume any background statistical knowledge and start from basics. Online calculators are available free on our website and can be access via mobile too.